Design, finishes & printers
Our team can assist with any questions related to packaging design, including finishes, materials, and the printers we work with. Don’t hesitate to reach out for guidance on designing a packaging that meets your specific needs and requirements.
Design
What format should I provide my artwork to you in?
To proceed with your order, kindly provide us with your artwork in a dieline file format (PDF or AI) that is compatible with Adobe Illustrator. It is crucial to keep the dieline as a separate layer in your AI file for easy editing. To ensure a smooth production process, please adhere to our dieline design tips and guidelines. These steps will help ensure that your artwork file is well-prepared for production.
How do colors look when printed on kraft paper?
When it comes to printing on kraft paper, it's important to note that colors may appear less vibrant compared to other paper types. To achieve the best results, we recommend using black or white ink for printing on kraft paper as it ensures a clear and distinct outcome. To give you an idea of how different colors appear when printed on kraft paper, here are some examples for reference.
What colors can I print in?
We offer printing in both CMYK and Pantone colors to cater to your specific needs. It's important to keep in mind that printing in Pantone colors may involve an extra charge. To gather more details on the colors supported for online orders, please refer to our resources or contact our team.
What is a dieline?
A dieline serves as a 2D blueprint or template for your packaging, providing a visual representation of where various elements such as printing, folding, and cutting will be positioned. It helps ensure accuracy and alignment during the production process.
Can you provide me with a dieline?
Once your order is confirmed and payment is completed, we offer complimentary dielines for your packaging. These dielines are provided at no additional cost to you. If you choose to order a sample, the dielines will be included as part of the sampling fee.
What is foil stamping?
Foil stamping, or hot stamping, is a specialized printing technique that applies a thin layer of foil film onto your material using heat and pressure. This process creates a metallic or reflective effect, enhancing the visual appeal of your design.
What is embossing?
Embossing is a technique used to create a raised image or design on paper. It involves applying pressure to the paper using a metal die from underneath, resulting in a three-dimensional effect. When a logo or text is embossed, it appears slightly raised off the paper, adding a tactile and visually appealing element to your packaging.
What type of ink do you use?
All our printing is done using soy-based ink, which is an environmentally friendly alternative to traditional petroleum-based ink. Soy-based ink is derived from soybean oil and offers several advantages, including lower VOC emissions, easier recycling of printed materials, and reduced environmental impact. By using soy-based ink, we strive to minimize our carbon footprint and promote sustainable printing practices.
What are the differences between RGB, CMYK and Pantone?
RGB, CMYK, and Pantone are different color systems used in various printing processes. RGB (Red, Green, Blue) is an additive color model primarily used for electronic displays such as computer screens and digital devices. It involves mixing light beams of these three colors to create a wide range of hues. CMYK (Cyan, Magenta, Yellow, Key) is a subtractive color model used in the printing industry. It involves mixing inks of these four colors during the printing process to achieve the desired shades. Pantone, on the other hand, is a proprietary color matching system that offers a wide range of premixed colors with high consistency and accuracy. Pantone colors, often referred to as spot colors, provide precise color matching for branding and specific color requirements in printing.
What are bleeds in printing?
Bleeds are essential in the printing process to ensure that there are no unprinted edges or white borders on your packaging. They refer to the extended areas of your design that go beyond the actual cut or fold lines. Including bleeds accounts for any potential movement or shifting of the paper during printing or cutting, allowing for a precise and professional-looking final result. By incorporating bleeds, you ensure that your design extends seamlessly to the edges, eliminating the risk of unwanted white spaces.
What is considered as printing on one or two sides of my packaging?
The pricing of your packaging is determined by the printing options you choose, specifically whether you prefer printing on the outside, inside, or both sides of the packaging. This distinction applies to various types of packaging, including mailer boxes, folding carton boxes, and rigid boxes. Please take this into consideration when determining the cost of your packaging order.
What is debossing?
Debossing is a technique used to create a recessed or sunken image or design on your paper. When a logo or text is debossed, it appears pressed or indented into the paper, giving it a unique tactile effect. This effect is achieved by using a metal die that applies pressure from the top of the paper, creating the desired indentation.
Finishes
What standard finishes and materials do you provide?
For most packaging types, we offer a choice of matte or glossy varnish as the standard finish. This adds a protective layer and enhances the visual appeal of the packaging. However, for rigid boxes, we provide a matte or glossy lamination as the standard finish. These finishes have been carefully selected to ensure the best results for each packaging type. To learn more about our standard materials and finishes, please refer to our website for detailed information.
What is aqueous varnish?
Aqueous varnish, or aqueous coating, is a protective coating applied to your printed materials. It is a fast-drying coating that uses water as a base. The purpose of the aqueous varnish is to provide a layer of protection to your prints, enhancing their durability and resistance to smudging and fading. This coating adds a glossy or matte finish to the surface, depending on your preference. It not only enhances the visual appeal of your printed materials but also helps to extend their lifespan.
What is the difference between varnish and lamination?
An aqueous varnish is a protective coating applied to your printed materials. It is a water-based coating that is typically applied using a printing press or coating machine. The purpose of the aqueous varnish is to enhance the appearance and durability of your prints. It provides a layer of protection against moisture, scuffing, and fading, making your printed materials more resistant to wear and tear.On the other hand, lamination involves applying a clear plastic film, such as polypropylene, onto the surface of your printed materials. The film is typically thicker and more durable than an aqueous varnish. Lamination not only provides protection but also gives your prints a glossy or matte finish, depending on the type of film used. It adds an extra layer of strength and rigidity to your printed materials, making them more resistant to tearing, creasing, and water damage.While both aqueous varnish and lamination offer protective benefits, they differ in terms of application method, level of durability, and finish. The choice between the two depends on your specific printing requirements and desired outcome for your materials.
What is the difference between a matte and glossy finish?
A matte finish provides a subdued and elegant appearance to your packaging. It has a non-reflective surface that diffuses light, resulting in a smooth and velvety texture. The matte finish reduces glare and gives your packaging a more sophisticated and understated aesthetic. It is perfect for conveying a sense of subtlety and refinement.On the other hand, a glossy finish gives your packaging a vibrant and eye-catching appearance. It has a reflective surface that enhances color saturation and creates a shiny, polished look. The glossy finish adds depth and luster to your packaging, making it visually striking and attention-grabbing. It is ideal for designs that aim to make a bold statement and exude a sense of luxury and modernity.Choosing between a matte and glossy finish depends on the desired visual impact and the overall branding strategy. The matte finish offers a more subdued and sophisticated appeal, while the glossy finish provides a more vibrant and attention-demanding effect. Consider the tone and message you want to convey through your packaging when deciding which finish best suits your needs.
What is soft touch?
A soft touch finish is a tactile enhancement that imparts a luxurious and velvety texture to your packaging. It creates a smooth and gentle touch sensation when you interact with the surface. This finish can be applied to your printed artwork in the form of a soft touch varnish or a soft touch laminate, depending on your preference and requirements.The soft touch varnish is a coating that is applied directly to the printed material, adding a layer of softness and a tactile dimension to the packaging. It enhances the overall sensory experience and elevates the perceived quality of your product.Alternatively, the soft touch laminate involves applying a thin film with a soft touch texture onto the surface of your packaging. This laminate not only provides a tactile sensation but also adds a layer of protection to your printed artwork.It's important to note that the addition of a soft touch finish may incur an additional cost, as it requires specialized materials and processes to achieve the desired effect. However, the enhanced tactile experience and the premium feel it adds to your packaging can be well worth the investment.Consider incorporating a soft touch finish into your packaging design to create a memorable and delightful unboxing experience for your customers.
Printers
What type of printers do you use?
At Pergament, we employ a blend of digital printers and offset printers, commonly known as lithographic printers, to fulfill the majority of our production orders. These printing technologies enable us to achieve high-quality results and ensure consistent color reproduction for your packaging.For specific printing requirements or preferences, such as flexographic printing, we are more than willing to accommodate your needs. Flexographic printing is a versatile option that is particularly suitable for certain packaging applications. However, we kindly request that you reach out to us beforehand to discuss your specific requirements and explore the feasibility of utilizing flexographic printers for your order.Our team of printing experts is available to assist you in choosing the most suitable printing method based on your project's unique characteristics and desired outcomes. By leveraging our diverse range of printing technologies, we strive to deliver exceptional print quality and ensure your packaging meets or exceeds your expectations.Feel free to contact us to discuss your printing preferences and explore the possibilities for your packaging project.
What is offset printing?
Offset printing, or lithography, is a widely employed printing method that involves transferring inked images from a plate to a rubber blanket before applying them onto the desired substrate, typically paper. This technique is particularly advantageous for large-volume print runs, as it enables consistent and high-quality results.In offset printing, the inked image is first transferred to the rubber blanket, which acts as an intermediary surface. From there, it is rolled onto the paper, resulting in sharp and precise reproduction of colors, text, and images. This process allows for greater control over color consistency, ensuring that each printed piece matches the intended design accurately.The advantages of offset printing lie in its ability to deliver excellent print quality, vibrant colors, and fine details. It is widely favored for projects that require high-resolution images, intricate designs, and crisp text. Furthermore, offset printing supports a wide range of paper options, providing versatility and flexibility for various packaging needs.At Pergament, we leverage offset printing as one of our primary printing methods, allowing us to deliver exceptional results for your packaging requirements. Our experienced team ensures meticulous attention to detail throughout the printing process, resulting in sharp, vibrant, and visually appealing packaging that captivates your audience.If you have any specific printing requirements or would like to explore the possibilities of offset printing for your project, please don't hesitate to reach out to us. We are here to assist you in achieving the highest quality print output for your packaging needs.
What is flexo printing?
Flexography, also known as flexo printing or simply "Flexo," is a popular printing method that involves the direct transfer of ink from a plate to the substrate, such as paper or other packaging materials. In essence, it operates similar to stamping, where the plate functions as the stamp. Flexography is particularly suitable for large-volume printing projects and offers cost advantages compared to offset printing, as it eliminates the need for an additional intermediate surface.While flexo printing is a cost-effective option for high-volume orders, it's important to consider its limitations in terms of print quality. Compared to offset printing, flexo printing may yield slightly lower print quality, especially when it comes to intricate or detailed designs and multi-color printing. The nature of the flexographic process can pose challenges in achieving fine details and precise color reproduction.Despite these limitations, flexo printing remains a reliable choice for many packaging applications. Its efficiency in handling large print volumes and its cost-effectiveness make it a preferred option for projects where intricate details and multiple colors are not the primary focus. The flexibility of flexo printing allows for a wide range of packaging materials to be utilized, offering versatility in meeting various packaging needs.At Pergament, we have the capability to utilize flexographic printing upon request. Our experienced team understands the unique requirements and considerations of flexo printing, ensuring that your packaging projects are executed efficiently and effectively. If you have specific inquiries or would like to explore flexo printing as an option for your packaging, please feel free to contact us. We are here to provide the guidance and expertise you need to make informed decisions for your printing requirements.
What is digital printing?
Digital printing is a widely used printing method, particularly suitable for small-scale printing projects. Unlike traditional printing methods that involve plates, digital printers utilize toners and cartridges, similar to the printers commonly found in homes or offices. This technology allows for efficient and cost-effective production of smaller print quantities.When it comes to digital printing, it's important to note that it primarily operates in CMYK colors, which are the standard four-color printing process (cyan, magenta, yellow, and black). Unlike offset printing, which can incorporate Pantone colors for precise color matching, digital printing is limited to the CMYK color spectrum.While digital printing offers convenience and affordability, it's worth considering that the print quality and color accuracy may not be on par with offset printing. Fine details, subtle color gradients, and precise color matching may have slight variations in digital prints compared to offset prints.Nonetheless, digital printing provides several advantages for those with smaller budgets and lower print volumes. The absence of plate setup costs and the ability to print on-demand contribute to its cost-effectiveness. This makes digital printing an attractive option for projects where budget and flexibility are key factors.At Pergament, we understand the diverse needs of our customers, including those with smaller-scale printing requirements. Our digital printing capabilities enable us to cater to such projects efficiently and with the cost-effectiveness you seek. If you have specific inquiries or would like to explore digital printing options for your packaging needs, please don't hesitate to reach out. Our team is here to assist you in achieving the desired results within your budgetary considerations.