Packaging types & materials

Find comprehensive information about the materials and products we use in our offerings.

Mailer boxes

How does height affect mailer box prices?

The height of a mailer box has a significant influence on the production material requirements. As the height increases, the amount of material needed also increases, leading to higher costs. Allow me to provide you with an illustration that explains this phenomenon.

What is flute in packaging?

Flute, also known as corrugation, serves the purpose of enhancing the strength and durability of the cardboard used in packaging. It is characterized by wavy lines that, when adhered to a paperboard, create the corrugated board. By incorporating fluting into packaging, you achieve greater rigidity, making it capable of withstanding crushing forces.

How do I design on a mailer box dieline?

To incorporate your artwork into a dieline, we recommend utilizing software like Adobe Illustrator. It's essential to adhere to our dieline design best practices and consult our mailer box orientation guide for proper reference.

How do I measure box and packaging dimensions?

These mockups are provided to assist you in identifying the specific sides referred to by the packaging dimensions (such as length, width, and height). They will aid you in visualizing and determining the appropriate orientation for your packaging.

What is the minimum order quantity for mailer boxes?

For standard sizes, the minimum order quantity (MOQ) is set at 30 units, while for custom sizes, it is 100 units. However, mailers equipped with adhesive require a higher MOQ of 300 units. It's important to note that the MOQ applies to each unique box, taking into account factors such as size and design.

What materials do you use for corrugated mailer boxes?

The choice of materials for mailer boxes depends on whether you prefer a white or kraft mailer. White mailers utilize CCNB paper (clay coated news back), which consists of recycled materials. On the other hand, kraft mailers are constructed using kraft paper.
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What standard finishes do you provide for mailer boxes?

We offer a selection of standard finishes for our products, namely a matte or glossy aqueous finish. In certain cases, we may opt for lamination instead, particularly when your design necessitates it, to reduce the visibility of any potential paper cracks.

Can I order a printed sample of my mailer box?

Absolutely! We offer Simplified Samples that are printed but exclude finishes like matte or glossy, as well as add-ons such as foil stamping or embossing. When you order a sample, we will provide a dieline for you to incorporate your artwork into.

Can you provide a mailer box dieline for me?

All standard mailer box dielines are readily accessible on our platform. However, for other types of mailer boxes or custom sizes, dielines will be provided upon the purchase of a sample or when placing a production order.

Does my mailer box need extra packaging when being shipped?

Mailer boxes possess ample durability to be utilized as standalone external shipping cartons. If your mailer boxes feature artwork on the exterior, it may be beneficial to include an external envelope or carton for added protection. To leverage mailers as both branded packaging and shipping boxes, we recommend incorporating print on the inside of the box. This approach ensures that your customers are greeted with your captivating brand and artwork during the unboxing experience. Keeping the outside of the box blank can help minimize expenses, providing sufficient space for affixing shipping labels.

Folding carton boxes

Do you provide corrugated folding carton boxes?

Yes we do!

How do I measure box and packaging dimensions?

What is the minimum order quantity for folding cartons?

30 units for standard sizes and 100 units for custom sizes. The MOQ is based on every unique box (e.g. size, design).

What materials do you use for folding carton boxes?

SBS paper or kraft paper that's 300gsm.

What standard finishes do you provide for folding carton boxes?

Included in our standard options, you can choose from a matte or glossy aqueous finish for your desired final touch.

Is a folding carton box with an auto lock bottom more expensive?

Indeed, this option carries a higher cost compared to alternative types of folding carton boxes.

Can I order a printed sample of my folding carton box?

Can you provide a folding carton box dieline for me?

We offer convenient access to dielines for all standard snap lock bottom folding carton boxes. Dielines for these boxes can be found here.

Does my folding carton need extra packaging when being shipped?

To ensure the protection of your folding carton boxes during shipping, we strongly advise using an external mailer box or shipping carton. This is because folding carton boxes are not specifically designed to withstand the rigors of transportation.

Rigid boxes

How are rigid boxes made?

The box starts with a suitably sized piece of sturdy paperboard, which is carefully folded and secured to create its initial shape. Artwork is printed on a separate, thinner sheet of paper, which is subsequently wrapped around the paperboard and laminated in place.

What dimensions should I provide for shoulder and neck rigid boxes?

In addition to providing the standard dimensions of length, width, and height, please include the visible neck height when the box is closed.

How do I measure box and packaging dimensions?

What is the minimum order quantity for rigid boxes?

300 units. The MOQ is based on every unique box (e.g. size, design).

What materials do you use for rigid boxes?

Kraft rigid boxes are crafted using kraft paper, while white rigid boxes are manufactured using solid bleached sulphate (SBS) paper. The thickness of the rigid box varies based on its size, typically ranging from 600 to 1500gsm.

What standard finishes do you provide for rigid boxes?

Kraft rigid boxes exhibit an uncoated finish, whereas all other rigid boxes are coated with either matte or glossy lamination. The conventional lamination employed involves the use of thin plastic. If you wish to opt for an eco-friendly lamination option, please contact us for a personalized quotation!

Can I order a sample of my rigid box?

We offer two options for samples: unprinted structural samples for testing size and structure, or pre-production samples that feature full customization according to your requirements.

Can you provide a rigid box dieline for me?

Complimentary dielines are included with the purchase of an order or sample.

Which rigid box style is the most expensive?

Starting with the most affordable option and progressing to the highest priced, the boxes are arranged as follows: partial/full cover lid rigid boxes, shoulder and neck rigid boxes, rigid drawer boxes, and magnetic rigid boxes.

Does my rigid box need extra packaging when being shipped?

For secure shipping and to maintain the pristine condition of your premium packaging, we strongly advise using an external carton. Shipping rigid boxes individually or in thin polybags may result in dents along the edges and scratches on the boxes. Opting for a shipping carton or mailer box will ensure your premium packaging remains flawless until it reaches your customers' hands.

Custom box inserts

What type of inserts do you provide?

Depending on your requirements and the nature of your product(s), we offer a range of insert materials including paper, cardboard, or foam-based options. We can assist you in selecting the most suitable insert based on your specific needs.

Can you help design custom inserts for my products?

Absolutely! Initiate a structural design project with us, and we will create the ideal insert design specifically tailored to your products.

How much space should there be between each product in an insert?

To ensure the durability and structural integrity of paper or cardboard inserts, it is essential to maintain sufficient spacing between each diecut hole and the edge of the box. Let's delve into the reasons behind this requirement.

What is the minimum order quantity for custom box inserts?

When ordered together with the outer box, the minimum quantity per size or design starts from 300 units. However, for standalone box inserts, the minimum order quantity begins at 500 units.

What materials do you use for foam inserts?

Our preferred material for foam inserts is Polyethylene foam (PE Foam), available in standard black or white colors. If you require a different color, please don't hesitate to contact us!

What materials do you use for paper or cardboard inserts and dividers?

The material used for your packaging will depend on your specific products and the final structural design. Options can include SBS paper or corrugated material, tailored to meet your requirements.

Can you provide me with a custom box insert dieline?

As part of our structural design service, dielines are included as a deliverable.

What if I already have my own structural design for inserts?

Wonderful! Please share the dieline file for the insert, and we will provide you with a quote based on this specific dieline. It's important to note that if you would like us to manufacture the insert according to your dieline, we cannot guarantee that your products will fit perfectly unless we conduct structural tests using your products. To ensure a precise fit, you have the option to purchase a structural sample of the insert, where we will test your products with your insert design.

What is the average price of a custom box insert?

If the insert materials match those of the box, the approximate cost of an insert is around 45-50% of the box price. Please keep in mind that this estimation is subject to change. The final price of inserts will be determined during the structural design phase, where we will identify the optimal materials and quantities required.

What is the minimum order quantity for custom box dividers?

When dividers are ordered together with the outer box, the minimum quantity starts from 300 units. However, for standalone dividers, the minimum order quantity is 500 units.

What is the average price of a custom box divider?

The pricing for box dividers is contingent on the overall quantity of materials necessary to produce the desired partitions. The unit price per box divider or set of partitions can vary between 30% and 60% of the price of a single box. Please be aware that this estimation is subject to potential fluctuations. The final pricing for dividers will be determined during the structural design phase, as it will enable us to ascertain the optimal type and quantity of materials required.

Should I use a corrugated or non-corrugated material for my box divider?

The choice of dividers depends on the specific function and characteristics of your products. If your items are heavy, fragile, and intended for shipping, we recommend utilizing corrugated dividers. On the other hand, non-corrugated dividers are more suitable for lightweight and non-fragile items. Please inform us about your specific use case, and we will gladly recommend the ideal material for your requirements!

What information do I need to provide to get a quote for custom box dividers?

Along with the specifications of the outer box, we kindly request a rough sketch or mockup of the compartments you wish to create. This should include details such as the total number of compartments, the desired arrangement in terms of rows and columns, and any other relevant information.

How do I get a quote for inserts?

We can provide accurate quotes based on a dieline for the insert that has undergone structural testing. If you already have a structurally tested dieline, please share it with us. If you don't have one, you can initiate a structural design project with us. By doing so, you will receive a meticulously designed dieline that has been thoroughly tested to ensure compatibility with your products and the outer box.

Can I get a sample of my insert?

Once we have the final dieline for the insert, whether it's obtained through our structural design service or provided by you, you have the option to purchase a sample of the insert.

Tray and sleeve boxes

How do I measure box and packaging dimensions?

What is the minimum order quantity for tray and sleeve boxes?

300 units. The MOQ is based on every unique box (e.g. size, design).

What materials do you use for foldable tray and sleeve boxes?

SBS paper or kraft paper that's 300gsm.

What standard finishes do you provide for tray and sleeve boxes?

Does my tray and sleeve box need extra packaging when being shipped?

We strongly advise using external cartons, such as mailer boxes, to ship both the foldable tray and sleeve box, as well as the rigid drawer box. This precaution is essential to prevent the foldable tray and sleeve box from being crushed during transit, and to safeguard the rigid drawer box from potential scratches and dents.

Will prices be different for printing on the inside of the tray?

The pricing varies based on the desired number of sides to be printed on the box. Printing options include one side (e.g., the outside or inside of the tray and sleeve) or both sides (both the outside and inside of the tray and sleeve). Please note that the cost increases when printing is required on both the outside and inside of the tray and sleeve.

Can I order a printed sample of my tray and sleeve box?

Absolutely! We offer Simplified Samples that are printed but do not include any finishes, such as matte or glossy coatings, nor any additional embellishments like foil stamping or embossing. Once you place an order for a sample, we will provide you with a dieline where you can add your artwork. For detailed information about rigid drawer boxes, please visit the rigid box page on our website.

Can I choose to only order a sleeve?

Certainly! We offer the option to order standalone packaging sleeves with a minimum order quantity (MOQ) starting at 500 units.

Display boxes

How do I measure box and packaging dimensions?

What materials do you use for product display boxes?

Clay Coated News Back (CCNB) paper or kraft paper that's 300-400gsm.

What standard finishes do you provide for display boxes?

For our display boxes, we offer standard finishes that include a choice between a matte or glossy aqueous finish.

Does my display box need extra packaging when being shipped?

We strongly advise using an outer carton, such as a mailer box, when shipping your counter display boxes. This is particularly recommended as the counter display boxes are not constructed with thick materials. Given their intended purpose for display, it is crucial to provide additional protection during transit by using an outer carton.

Can you produce different styles of display boxes?

Absolutely! You can easily submit your enquiry by filling out the form provided here. To ensure we fully grasp your requirements, please include pictures showcasing the style of display box you are seeking. This will enable us to better understand your needs and provide you with the most accurate assistance.

Can I order a printed sample of my display box?

how to say it differently " Yes! We can provide a Simplified Sample which is printed but doesn't include finishes (e.g. matte/glossy) nor add-ons such as foil stamping or embossing. Note that you will first need to send us a production-ready dieline from you with your artwork on it. If you don't have one, we can provide a display box dieline as part of our structural design services. "

What is the minimum order quantity for display boxes?

300 units. The MOQ is based on every unique box (e.g. size, design).

Custom packaging sleeves

How do I measure box and packaging dimensions?

What is the minimum order quantity for sleeves?

500 units. The MOQ is based on every unique sleeve (e.g. size, design).

What materials do you use for custom sleeves?

We offer a choice of materials for your boxes, including SBS paper, kraft paper, or cardstock with a weight of 300gsm. If you prefer a different material or thickness, please feel free to contact us.

What standard finishes do you provide for packaging sleeves?

For our products, we offer standard finishes that include a matte or glossy aqueous finish. However, it's important to note that no finishes are applied to kraft paper.

Can I order a printed sample of my sleeve?

What size should pre-glued sleeves be to ensure it can slide over my box?

As a general guideline, we suggest adding approximately 1.5-2mm to the width and height of the sleeves.

What is your lead time for custom sleeves?

Typically, the production process for your order will be completed within 12-14 days. However, please note that larger volume orders may require additional time. We recommend contacting us in advance for further details regarding the expected timeline for your specific order.

Paper bags

What is the minimum order quantity for paper bags?

For paper bags with rope or ribbon handles, the minimum order quantity (MOQ) is set at 500 units. In the case of twisted handle paper bags, the MOQ is slightly higher at 2000 units. Please note that the MOQ applies to each unique bag, considering factors such as size and design.

Materials

Do you provide FSC materials?

Currently, we regret to inform you that Pergament does not offer FSC-certified materials for packaging. It's important to note that in order to label your packaging as FSC certified, your company must be FSC certified itself. This requirement aligns with the Chain of Custody standards established by FSC.

Is your packaging eco-friendly?

Absolutely! We are proud to share that all our paper-based materials are manufactured using a minimum of 50% post-consumer content. In addition, we prioritize the use of soy-based ink for all printing processes. As part of our commitment to sustainability, we also contribute to reforestation efforts by planting trees for every 200 boxes produced. For more details about our sustainable practices, we invite you to explore further information available here.
Please keep in mind that if your packaging requires lamination, it's important to note that this process may impact its eco-friendliness. Lamination involves the application of a thin plastic layer, which affects the overall sustainability of the packaging.

What is post-consumer content?

Post-consumer content, also known as post-consumer recycled content, refers to the waste and materials that remain after they have been used by the end consumer. These materials are retrieved from landfills and can be effectively repurposed in the manufacturing of various packaging items.

What is primary packaging and secondary packaging?

Primary packaging refers to the packaging that directly interacts with your product, such as a plastic bag used for cereals. On the other hand, secondary packaging pertains to the outer packaging that accommodates the primary packaging, like a cereal box.

What are void fillers?

A void filler refers to the supplementary material utilized to occupy the empty space within your packaging. These fillers serve multiple purposes, including securing your product in position, minimizing movement during transportation, and providing protection against potential damage or breakage.

Why is printing on kraft paper more expensive?

Owing to the inherent characteristics of kraft paper, it necessitates the use of double the amount of ink for each color and requires running the printing process twice to ensure optimal ink absorption.

What is flute in packaging?

What's the difference between bioplastic and biodegradable plastic?

Bioplastic packaging is composed of plastics derived from plants or other organic matter, whereas biodegradable plastic is manufactured using petroleum-based materials.

What are the differences between coated and uncoated paper?

Coated paper refers to paper that has been treated with a coating agent, such as clay or sometimes pigments, to enhance its brightness and create a smoother surface. In contrast, uncoated paper does not undergo any coating process, which means it lacks agents or pigments to fill the gaps and pores in the paper fibers.

What's the difference between utility packaging and branded packaging?

Utility packaging is designed solely for the purpose of shipping your products. It typically consists of standard brown shipping cartons or envelopes that prioritize functionality over aesthetics. While you have the option to add your logo to utility packaging, its primary focus is on ensuring secure and efficient transportation of your items.

What's the difference between biodegradable and compostable?

Biodegradable packaging is designed to break down naturally in the presence of microorganisms, such as bacteria and fungi, as well as exposure to sunlight. The decomposition process of biodegradable packaging can occur over a variable period of time and is not fixed or predetermined.

How does the weather affect my packaging materials and boxes?

Explore the impact of different environmental factors, such as high humidity, dry temperatures, and direct sunlight, on the durability and integrity of your paper and cardboard packaging boxes.

General

Can you create a structural design and dieline for me?

Certainly! To initiate a structural design request, kindly fill out the form provided on our website. Our team will carefully review your request and may request you to send samples of your products to our office in Hong Kong. This will enable us to create a customized and optimal structural design for your packaging. As part of our comprehensive service, dielines will be included to ensure seamless implementation of the design.

Where can I download standard packaging dielines?

Feel free to access and download the dielines for our standard mailer box and folding carton box sizes by clicking on the provided link.

Foldable lid and base boxes

What is the minimum order quantity for foldable lid and base boxes?

300 units. The MOQ is based on every unique box (e.g. size, design).

What materials do you use for foldable lid and base boxes?

We offer the option of using SBS paper or kraft paper with a weight of 300gsm for the construction of our 2 piece product boxes. When the box is folded together, certain parts will have a thickness of 600gsm, achieved by combining two 300gsm layers back to back.

What standard finishes do you provide for foldable two piece boxes?

Choose from our range of standard finishes, including a sleek matte or glossy aqueous finish, to add a touch of refinement to your packaging.

Can I order a printed sample of my foldable lid and base box?

Does my foldable two piece box need extra packaging when being shipped?

Although our foldable two-piece boxes are designed to be sturdy, it is advisable to opt for additional protection during shipping. We highly recommend using an external carton, such as a mailer box, to safeguard your packaging from potential damage or crushing during transit.